[Sketch notes: the air start valve in the cylinder head is a large, spring-closed poppet valve (pilot-operated). A small pilot valve feeds pilot air to the top of the main starting air valve, which is held closed by a spring. The pilot air from the air distributor opens the large valve pneumatically, admitting starting air through the valve into the cylinder.]
In the air start system of a large two-stroke engine, each cylinder has a large starting air valve (an inlet-valve type) in the cylinder head. It is operated indirectly by pilot air:
- The main starting air (from the air receivers at 20-30 bar) is supplied to the starting air valve's underside/connection.
- A pilot (starting) air distributor supplies low-flow pilot air at the correct time to the top (pilot) connection of the main valve.
- When the pilot air admits to the valve's pilot chamber above the piston, the small pilot pressure acting on the large-area pilot piston generates a force that overcomes the spring closing the main valve (which has a larger area but is held closed by a spring plus the cylinder pressure), so the large valve opens.
- Starting air then flows into the cylinder through the open main valve, pushing the piston down.
- When the distributor cuts off the pilot air, the spring closes the main valve, sealing the cylinder for combustion or the exhaust blowdown.
The advantages of indirect (pilot) operation:
the large valve is opened by a small pilot signal so timing is precise; only small pilot air is wasted; the main valve is a robust, spring-closed valve which automatically closes if the pilot air is lost.
A large two-stroke direct-reversing engine reverses by reversing the direction of rotation - the engine can run in the opposite direction by changing the timing of the fuel injection and the starting air relative to the crank. The reversal mechanism:
- The engine is stopped, the fuel and the starting air are cut off, and the direction selector (ahead/astern control) is selected on the control system/camshaft mechanism.
- The camshaft (or the reversing gear) is axially moved so that the fuel pump cams (and exhaust/starting control) now have the ahead profile in the position for the astern rotation - the cams are double-profile (ahead and astern faces) and axial movement selects the correct one.
- When starting in astern, the air distributor (driven by the crankshaft through a reversing gearing) admits starting air to each cylinder in the correct order for the astern rotation - the distributor is driven in either direction so ports align for the reverse direction.
- The fuel injection is timed so that injection occurs when the piston is moving down for the reversed rotation; the governor tells the system the new direction.
- With fuel now injected on the reversed strokes, the engine accelerates astern. Electronic camshaftless engines reverse by the ECU simply switching the injection/valve timing and firing order, since there is no physical camshaft to shift, making the reversal fast.
Key:
the reversal interlock ensures fuel is cut off while the direction changes, preventing the engine firing in the wrong direction and preventing damage.